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Mike's Amphora Homebuilt Boat
Status: In Progress - last update (21 JUN 2008)
Pearson 26 Sailboat
Status: In Progress - last update (28 OCT 2007)
Gas Fired Crucible Furnace
Status: In Progress - last update (3 FEB 2006)
CNC Foam Mill
Status: In Progress - last update (03 DEC 2006)
Gingery's Lathe
Status: In Progress - last update (28 JAN 2007)
Gingery's Electric Furnace
Status: On Hold - Last Update (18 AUG 2004)
Wax Injector
Status: Finished
The Workshop & Remodelling
Status: In Progress - last update (18 JUN 2008)
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Injecting wax by hand
Making a surface plate
Weird Science
Making Honey Mead
Last Update (9 APR 2007)
Making Milk Plastic
Last Update (19 FEB 2006)
Making Green Slime
Last Update (12 FEB 2006)
Misc. Stuff
The My Heap Guest Book
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The My Heap Online Book
Chapter 0 - Introduction
Chapter 1 - Materials
How to Make IRC
Gary Overman's Charity Wax Recipes
Chapter 2 - Tools
Wax Injector
Vacuum Caster & De-bubbler
One Touch, variable heat gun
A Spin casting centrifuge.
A Reil Type Propane Burner.
A Tumble Mixer for Dry Components.
A Poor Man's Engraver Ball.
A Wax Warmer.
A Homemade Sand Muller.
Chapter 3 - RTV Molds
     Example 1: Split Mold
Chapter 3A - Alginate Molds
     Example 1: Clasping Hands
Chapter 4 - Plaster Molds
     Example 1: Fish Mold
Chapter 5 - Latex Molds
     Example 1: A Latex Glove Mold
Chapter 6 - Vinyl Molds
Chapter 7 - Silicone Caulk Molds
Last Update (9 APR 2007)
     Example 1: A Glove Mold
Chapter 8 - Slip Casting
Chapter 8A - Steam Casting
Chapter 9 - Misc. Notes
Chapter 10 - The Hall of Shame
Appendix A - Definitions
Appendix B - Suppliers
Appendix C - Credits
Appendix D - Resources
     Example 1: Casting & Mold FAQ
Chapter 9 - Misc. Notes

Tips for using silicone caulking for making a mold

  1. Use a brush to spread the silicone in very thin layers on the model. This will force out any small air pockets that may be trapped in it.
  2. When making coats of silicone, latex or whatever, brush each coat in a different direction than the last. This will create a stronger mold from different grain directions.
  3. Continue this process until the silicone is built up enough to be somewhat rigid, say a quarter of an inch. fill the rest of the form with a hard setting backing. Resin, liquid fiber glass, plaster, etc.
  4. Repeat the process with the other side of the mold.

How to create a pull away mold (Slip Mold)

  1. Attach the item to a piece of styrene or Plexiglas.
  2. Paint layers of latex on the model, extending it an inch or so away from the model onto the styrene..
  3. Continue painting layers as described earlier until you have an eighth inch or so of latex built up.
  4. Pull latex from model covering it with talcum powder as you go. The talcum powder prevents the latex mold from sticking to itself.
  5. To cast using the pull away mold, cut a hole in a box large enough to set the mold in, but small enough for the lip of the mold to rest on the box.
  6. Pour and pull latex slip mold from casting.

Release agents

  1. Vaseline thinned with Naptha (lighter fluid) can be used as a release agent on silicone. The ratios very. I have used 10:1 (Naptha:Vaseline) and applied it with a spray bottle.
  2. Soapy water (8 oz. water and a few drops of liquid soap) can be used as a release agent on clay for making plaster molds. Additionally, I spray it in RTV molds that I cast plaster in to help reduce the number of air bubbles seen on the surface.

Parting line fillers

  1. Soft wax can be used to create a mold line and can be melted away with a light bulb.

Thinning Silicone Caulk

  1. Sources on the internet indicate that Distilled water, Naphtha, Toloul or charcoal lighter fluid can be used to thin silicone caulk in a tube. One suggestion was to mix 50:50 Naphtha : Silicone Caulk to about the consistency of honey and paint on. These need to be tested.