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Mike's Amphora Homebuilt Boat
Status: In Progress - last update (21 JUN 2008)
Pearson 26 Sailboat
Status: In Progress - last update (28 OCT 2007)
Gas Fired Crucible Furnace
Status: In Progress - last update (3 FEB 2006)
CNC Foam Mill
Status: In Progress - last update (03 DEC 2006)
Gingery's Lathe
Status: In Progress - last update (28 JAN 2007)
Gingery's Electric Furnace
Status: On Hold - Last Update (18 AUG 2004)
Wax Injector
Status: Finished
The Workshop & Remodelling
Status: In Progress - last update (18 JUN 2008)
Plans
Notebook
Injecting wax by hand
Making a surface plate
Weird Science
Making Honey Mead
Last Update (9 APR 2007)
Making Milk Plastic
Last Update (19 FEB 2006)
Making Green Slime
Last Update (12 FEB 2006)
Misc. Stuff
The My Heap Guest Book
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The My Heap Online Book
Chapter 0 - Introduction
Chapter 1 - Materials
How to Make IRC
Gary Overman's Charity Wax Recipes
Chapter 2 - Tools
Wax Injector
Vacuum Caster & De-bubbler
One Touch, variable heat gun
A Spin casting centrifuge.
A Reil Type Propane Burner.
A Tumble Mixer for Dry Components.
A Poor Man's Engraver Ball.
A Wax Warmer.
A Homemade Sand Muller.
Chapter 3 - RTV Molds
     Example 1: Split Mold
Chapter 3A - Alginate Molds
     Example 1: Clasping Hands
Chapter 4 - Plaster Molds
     Example 1: Fish Mold
Chapter 5 - Latex Molds
     Example 1: A Latex Glove Mold
Chapter 6 - Vinyl Molds
Chapter 7 - Silicone Caulk Molds
Last Update (9 APR 2007)
     Example 1: A Glove Mold
Chapter 8 - Slip Casting
Chapter 8A - Steam Casting
Chapter 9 - Misc. Notes
Chapter 10 - The Hall of Shame
Appendix A - Definitions
Appendix B - Suppliers
Appendix C - Credits
Appendix D - Resources
     Example 1: Casting & Mold FAQ
My LI'L Bertha Electric Furnace

     Having finished my wax injector, I have decided to start the electric furnace. The furnace that I will build and detail on these pages is based on the Gingery Electic Furnace called "Lil' Bertha". Before I start however, I want to thanks a couple of people who were instrumental in getting me started off on the right foot. These are:

     Gary Lekvold - who has graciously given me heating elements, K Type thermocouples and Injection Wax along with a great amount of information through email. (Thanks Gary!)

     Daniel B. Hartman - for information on his site detailing improvements to Lil' Bertha. You can check out his site by going to http://www.dansworkshop.com (Thanks Dan!)

     18 AUG 2004 - I have decided to make note of the dates when I update this page. Mostly because I am horrible about updating the site history page. Hopefully this will work our better for me.

     Since I have finished the wax injector I have been collecting the supplies I need to make the furnace. So far this is what I have scrounged or bought.

Three 6" pieces of black stove pipe - These will be used to make the body, lid and base of the furnace.

Four large handles - Two of these will go on the lid and two will go on the body to mke lifting the unit a little easier.

Eight Fire Brick - These will form the internal walls of the furnace and hold the heating element.

Perlite Beads - These will be used in the homemade IRC and will be packed between the outer shell of stove pipe and the inner shell of firebrick as well as the lid and base. (Directions on how to make the IRC are located elsewhere on this site.)

Furnace Cement - This will also be used in making the homemade IRC. (Furnace cement seems to be a seasonal item where I live. I am having a hard time finding enough to make the IRC. That is why there are so many different containers.)

Heating Elements - Pictured on the left is one of the heating elements that Gary was so kind to send to me. On the right was an element I found at a hardware store. These style of elements will be placed in the firebrick form.

Stepless Controller or Infinate Range Switch - I found this switch at the same local hardware store that I found the heating element above. This will control the element letting me dial a heat range in.