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Mike's Amphora Homebuilt Boat
Status: In Progress - last update (21 JUN 2008)
Pearson 26 Sailboat
Status: In Progress - last update (28 OCT 2007)
Gas Fired Crucible Furnace
Status: In Progress - last update (3 FEB 2006)
CNC Foam Mill
Status: In Progress - last update (03 DEC 2006)
Gingery's Lathe
Status: In Progress - last update (28 JAN 2007)
Gingery's Electric Furnace
Status: On Hold - Last Update (18 AUG 2004)
Wax Injector
Status: Finished
The Workshop & Remodelling
Status: In Progress - last update (18 JUN 2008)
Plans
Notebook
Injecting wax by hand
Making a surface plate
Weird Science
Making Honey Mead
Last Update (9 APR 2007)
Making Milk Plastic
Last Update (19 FEB 2006)
Making Green Slime
Last Update (12 FEB 2006)
Misc. Stuff
The My Heap Guest Book
My Craftsman 109
Credits
The Guilty Party
Site History
The My Heap Online Book
Chapter 0 - Introduction
Chapter 1 - Materials
How to Make IRC
Gary Overman's Charity Wax Recipes
Chapter 2 - Tools
Wax Injector
Vacuum Caster & De-bubbler
One Touch, variable heat gun
A Spin casting centrifuge.
A Reil Type Propane Burner.
A Tumble Mixer for Dry Components.
A Poor Man's Engraver Ball.
A Wax Warmer.
A Homemade Sand Muller.
Chapter 3 - RTV Molds
     Example 1: Split Mold
Chapter 3A - Alginate Molds
     Example 1: Clasping Hands
Chapter 4 - Plaster Molds
     Example 1: Fish Mold
Chapter 5 - Latex Molds
     Example 1: A Latex Glove Mold
Chapter 6 - Vinyl Molds
Chapter 7 - Silicone Caulk Molds
Last Update (9 APR 2007)
     Example 1: A Glove Mold
Chapter 8 - Slip Casting
Chapter 8A - Steam Casting
Chapter 9 - Misc. Notes
Chapter 10 - The Hall of Shame
Appendix A - Definitions
Appendix B - Suppliers
Appendix C - Credits
Appendix D - Resources
     Example 1: Casting & Mold FAQ
My Gingery Lathe

      A long, long time ago, in a city far, far away ......

      I guess that sounds a bit like star wars or something. Maybe I should change the tone of this page. To be serious though, I started my hobby wanting to learn how to make molds to pour miniatures from lead or pewter and then the hobby started to change shape and from from there. At one point I wanted to try out some plastic injection molding. I found a book on the subject from Lindsay Books. (They have a bunch of books on a bunch of subjects, you should check them out if you have never ben to their website. If they ask who sent you, just tell them it was one of those mad scientist people. They will understand. You can find them at www.lindsaybks.com) As I read this book written by Gingery, I notied that the molds were machined with a lathe and made from aluminum. So I hit a major stumbling block. I had neither a lathe nor a way to cast aluminum. So I atarted looking around on the Internet and was pricing lathes. It took no time to discover that it was out of my reach. My hobby had to support itself and it didn't have a lathe in its budget. Right when I was ready to give up on the idea of plastic injection I stumbled on Lionel Oliver's site at www.backyardmetalcasting.com and what I found there kept me in awe for over an hour. Here I found a guy that was casting metal and building a home made lathe. And best of all, he was doing it on my kind of budget. I ordered his booklet entitled build a flowerpot crucible furnace. All I can say about the book was that it caused my hobby to take a sharp turn to a territory that I had never explored. And it just keeps getting better. If you have never cast metal and want to try it, go to Lionel's site, get his little book and build one. I have had mine for a few years now and it still serves me well. You can cast metal cheaply without much outlay of cash by building this furnace and it is an excellent start for a beginner. (I need to stop, or you will think that Lionel is paying me to advertise his book).

     Once I built the furnace and discovered that I could actually melt metal with it, I was hooked. I mean, if I can do it anyone can. Next I ordered Gingery's book on building a lathe. This book is part of the seven book series on building a metal shop from scrap. You can get these from Lindsay's Books. Well I started the Lathe project and had cast the bed and feet when I was given a lathe by a friend of mine. As a result the project lathe has set on the shelf slowly decaying away. I put all of my effort on rebuilding and buying tooling for the Craftsman 10921270 lathe that was given to me. Next I bought the rest of the books in the series. Then I noticed something. Each book builds on the skills you learn and develop from the previous book. Not haveing any machining skills, I was lost. So one day I decided I was going to build the Gingery lathe and learn what all this machining business was about.

     Another thing that I like about how Lionel done his site, was that he broke the construction of the lathe into different sections and posted them that way. Well Lionel, if you ever read this, remember that imitation is the best form of flattery. I am going to break my experience into sections as well.

     To get started just follow the links below. I hope you enjoy it but most of all, I hope that it encourages you to try to make one for yourself. Or if not a lathe, anything at all that makes you enjoy your time spent on your hobby. Happy Metal Casting!!!

PART 01: BUILDING THE BED AND WAYS
PART 02: BUILDING THE CROSS SLIDE
PART 99: RESOURCES, LINKS, UPGRADES, ETC.